Resonetics

Principal New Process Development Engineer (Nitinol Tooling Design)

Job Locations US-CA-San Diego
ID
2025-2958
Job Category
Lightspeed
Position Type
Regular Full-Time

Overview

Resonetics is a global leader in advanced engineering, prototyping, product development, and micro manufacturing, driving innovation in the medical device industry. With rapid expansion across all our locations, we continue to push the boundaries of technology while fostering a dynamic, employee-centered culture. Our commitment to excellence and continuous improvement makes Resonetics an exciting place for professionals passionate about shaping the future of micro-manufacturing and being part of something bigger.

 

 

This position will lead technical efforts in Nitinol shape-set tool design and component heat treatment, driving innovation in micro-fabrication and manufacturing technologies. This role combines hands-on expertise with mentorship, supporting rapid prototyping and production transition. The ideal candidate brings expert SolidWorks skills, Nitinol experience, and a strong background in tool design and advanced manufacturing. 

Must have nitinol experience.

Responsibilities

 

  • Design and develop innovative tools and fixtures for micro-manufacturing.
  • Serve as a technology leader, training teams and sharing best practices across sites.
  • Collaborate on Lightspeed rapid prototyping and seamless production transitions.
  • Mentor peers in setup, troubleshooting, and process development.
  • Ensure compliance with ISO-certified systems, quality documentation, and best measurement practices.
  • Own and monitor data accuracy, ensuring metrics align with site goals and maintaining data integrity.
  • Lead cross-functional teams in R&D, Advanced Technology Group (ATG) initiatives, and production readiness projects.
  • Evaluate system designs, perform testing/validation, and document process parameters.
  • Identify unmet customer needs and recommend new technologies to improve system performance.
  • Proactively communicate with customers, providing solutions and recovery plans for issues.
  • Drive continuous improvement initiatives across departments, advancing Resonetics’ technologies and processes.

Required Qualifications

Education and Experience

  • Bachelor’s degree in engineering/science or equivalent, with 8+ years of experience (6+ years with a Master’s).
  • Expertise in SolidWorks, tool design, and fabrication.
  • Proficiency in materials science, especially Nitinol and medical device materials.
  • Familiarity with ISO-certified quality systems and GD&T standards.
  • Experience in validations (e.g., TMV, GRR, OQ/PQ).
  • Proficient in Microsoft Office Suite
  • Ownership of data metrics and monitoring for accuracy.
  • Strong communication, leadership, and project management abilities.
  • Exceptional organizational and time management skills.
  • Ability to present complex ideas clearly to diverse audiences.
  • Flexibility to adapt to changing priorities and environments.

Preferred Qualifications

  • Master's degree or PhD in an engineering or science discipline
  • Experience in a medical device manufacturing environment
  • Finite Element Analysis (FEA) experience preferably Abaqus 

Physical Demands

  • Able to work in an office environment and travel independently.

Compensation

The compensation for this role is competitive and will be based on experience and qualifications. The anticipated range is $120,000.00 - $160,000.00.

 

Join Resonetics and be part of a team that’s redefining medical device manufacturing. If you’re passionate about innovation and thrive in a fast-paced environment, we’d love to hear from you.

 

Resonetics will not offer sponsorship or take over sponsorship of an employment visa for this position at this time.

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